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Sintered Filter Cartridges for Medical Filtration Applications -HENGKO
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Types of Medical Grade Metal Filters
Medical-grade metal filters come in various types, each designed to meet the unique requirements
of different medical applications. Here are some common types of medical-grade metal filters:
1. Sintered Stainless Steel Filters
*Description:
Made from stainless steel powder that is compressed and sintered at high temperatures, these filters offer
excellent durability, high resistance to corrosion, and can handle high-pressure environments.
*Applications:
Used in gas filtration, fluid filtration, and sterilization systems in medical devices and equipment.
2. Porous Stainless Steel Filters
*Description:
These filters feature a highly porous structure, providing exceptional flow rates while maintaining high particle retention.
*Applications:
Ideal for air and gas filtration in applications like respiratory devices, medical breathing circuits, and ventilation systems.
3. Medical Gas Filters
*Description:
Specially designed for filtering medical gases, these filters ensure that gases such as oxygen, nitrous oxide, or air remain
free from contaminants like dust, bacteria, and particulates.
*Applications:
Commonly used in oxygen delivery systems, anesthesia machines, and respirators.
4. Sterilizing Grade Filters
*Description:
These filters are designed to remove bacteria, viruses, and other microorganisms from liquids and gases,
ensuring the safety of medical fluids.
*Applications:
Used in IV solutions, dialysis systems, and pharmaceutical production.
5. Mesh Filters
*Description:
Made from woven or sintered metal mesh, these filters are highly durable and capable of handling larger particles.
*Applications:
Often used in fluid filtration for medical devices, such as blood filtration systems or pharmaceutical
manufacturing processes.
6. Micron Filters
*Description:
These filters are designed to capture particles of specific micron sizes, ensuring the filtration of contaminants
that can impact medical procedures or equipment.
*Applications:
Used in blood filtration, IV fluid filtration, and injectable drug formulations.
7. High-Temperature Filters
*Description:
Constructed from materials that can withstand extreme temperatures, these filters are used in
applications where heat resistance is crucial.
*Applications:
Found in sterilization chambers, autoclaves, and high-temperature medical equipment.
8. Endotoxin-Free Filters
*Description:
These filters are specifically designed to be endotoxin-free to prevent any harmful bacterial byproducts from
contaminating medical fluids or devices.
*Applications:
Used in parenteral drugs, medical fluid lines, and surgical instruments.
9. Liquid Filters
*Description:
These filters are specifically designed for liquid filtration in the medical field, ensuring contaminants are
removed while allowing the passage of the required fluids.
*Applications:
Commonly used in pharmaceutical production, IV systems, and dialysis units.
Main Materials of Medical Grade Filter
Some Main Metal Materials for Medical Grade Filters, please check details
Here’s a table summarizing the Medical Grade Metal Filters in English:
Metal Filter Type | Material | Applications | Key Properties |
---|---|---|---|
Stainless Steel | 316L Stainless Steel | Pharmaceuticals, biotechnology, food and beverage | High temperature resistance, corrosion resistance, easy to clean and sterilize |
Titanium | Pure Titanium or Titanium Alloy | Highly corrosive environments (e.g., certain chemicals and biologics) | Excellent corrosion resistance, lightweight, biocompatible |
Nickel | Nickel or Nickel Alloys (e.g., Hastelloy) | Extreme chemical environments | High temperature and corrosion resistance, suitable for strong acids and bases |
Monel | Monel Alloy (Nickel-Copper) | Seawater and high-salinity environments | Excellent corrosion resistance, especially in chloride environments |
Inconel | Inconel Alloy (Nickel-Chromium) | High-temperature and high-pressure environments | High temperature resistance, oxidation resistance, corrosion resistance |
Platinum | Platinum or Platinum Alloy | High-purity chemicals and biologics | Extremely corrosion-resistant, chemically inert, expensive |
Tantalum | Tantalum | Strong acid environments | Exceptional corrosion resistance, biocompatible |
Silver | Silver or Silver Alloy | Antimicrobial filtration | Antimicrobial properties, corrosion resistance |
Gold | Gold or Gold Alloy | High-purity chemicals | Chemically inert, corrosion-resistant, expensive |
Copper | Copper or Copper Alloy | Antimicrobial filtration | Antimicrobial properties, good thermal conductivity |
Applications of Medical Grade Metal Filter for Medical Devices
main applications of sintered stainless steel metal filters in medical devices:
Medical Device Category | Specific Devices | Applications of Sintered Stainless Steel Filters | Key Advantages |
---|---|---|---|
Respiratory Equipment | Ventilators, Anesthesia Machines, Oxygen Concentrators | Filtering airborne particles, bacteria, and viruses to ensure clean and sterile air for patients. | High-temperature resistance, sterilizable, ensures hygiene. |
Hemodialysis Equipment | Hemodialysis Machines | Filtering impurities and microorganisms from dialysate to prevent contamination of patient’s blood. | High precision, corrosion-resistant, suitable for liquid filtration. |
Infusion and Injection Devices | Infusion Pumps, Syringe Pumps | Filtering particles and microorganisms from medications to ensure drug purity. | Biocompatible, complies with medical standards (e.g., ISO 10993). |
Surgical Instruments and Equipment | Endoscopes, Surgical Robots, Electrosurgical Devices | Filtering gases or liquids to ensure clean media during surgical procedures. | High-temperature and pressure resistance, reusable. |
Laboratory Equipment | Bioreactors, Centrifuges, Chromatography Systems | Filtering culture media, reagents, or samples to ensure accurate experimental results. | Chemically resistant, suitable for various liquids and gases. |
Medical Gas Equipment | Oxygen Generators, Nitrogen Generators, Compressed Air Systems | Filtering particles, oil mist, and moisture from medical gases to ensure gas purity. | High efficiency, pressure-resistant, long service life. |
Sterilization and Disinfection Equipment | Autoclaves, Steam Sterilizers | Filtering steam or gases to ensure effective sterilization processes. | High-temperature and pressure resistance, withstands repeated sterilization. |
Dental Equipment | Dental Chairs, Air Compressors | Filtering water and gases to ensure hygiene during dental procedures. | Corrosion-resistant, easy to clean. |
In Vitro Diagnostic Equipment | Blood Analyzers, Urine Analyzers | Filtering particles from samples to ensure accurate diagnostic results. | High precision, biocompatible. |
Pharmaceutical Production Equipment | Drug Production Lines, Filling Machines | Filtering drugs, solvents, or gases to ensure product quality. | Complies with GMP standards, chemically resistant. |
Key Advantages of Sintered Stainless Steel Filters
1.High Precision Filtration:
Customizable pore sizes (from microns to nanometers) for specific needs.
2.Corrosion Resistance:
Suitable for various chemical media, especially 316L stainless steel.
3.High-Temperature and Pressure Resistance:
Can withstand sterilization and high-pressure environments.
4.Easy to Clean and Sterilize:
Reusable, reducing long-term costs.
5.Biocompatibility:
Complies with medical standards (e.g., ISO 10993), ensuring safety.
Contact HENGKO today to OEM your custom Medical Grade Metal Filters!
Whether you need specialized filtration for medical gases, IV solutions, or high-precision devices,
our expert team is here to provide tailored solutions to meet your unique needs.
Reach out now at ka@hengko.com to discuss your requirements and receive high-quality, reliable
medical-grade filters designed for optimal performance and safety.